No. 99 Yilan Rd., Xiamen , CN.
+86 186 5928 0806

Case Study: Custom Metal Fabrication Components For Water Treatment

The water treatment industry plays a critical role in providing clean and safe water for various purposes, including industrial, commercial, and domestic use. To enhance our position as a leading provider of water treatment solutions, our marketing department has undertaken a systematic analysis of the industry's characteristics and advancements since the beginning of this year. By identifying the strengths and weaknesses of our services and conducting in-depth research on material properties, processing methods, and operational developments, we have formulated a comprehensive metal fabrication solution for the water treatment industry.

Recently, we fabricated and delivered a batch of components for bell-type pulse water distribution equipment.

metal components fabrication for water treatment industry

Project Introduction

The project centered around manufacturing components for bell-type pulse water distribution equipment, a crucial component used in various water treatment systems. The components comprised both internal and external cylinder parts, necessitating high precision and durability to withstand the harsh conditions of water treatment operations.

Key challenges

  • Material Selection: Choosing the right material was crucial to ensure the components' longevity and resistance to corrosion and environmental factors. After careful consideration, 304 stainless steel was selected for its excellent properties.
  • Multi-Process Manufacturing: The complexity of the components demanded a multi-process approach involving laser cutting, edge planing, bending, plate rolling, and welding. Coordination and precision were vital to guarantee the components' proper fit and functionality.
  • Environmental Considerations: As a responsible organization, we prioritized environmental protection during the production process. Our engineers aimed to minimize waste generation and adopt eco-friendly practices wherever possible.

Process Route Development

To address the challenges effectively, our team of skilled engineers meticulously studied the component drawings and thoroughly analyzed the specific characteristics required for water treatment applications. A process route was developed, which involved the following key steps:

  1. Laser Cutting: The process began with precision laser cutting to create the required shapes and dimensions from the 304 stainless steel sheets.
  2. Edge Planing: The edges of the cut components were planned to ensure smooth and uniform surfaces, essential for seamless assembly.
  3. Bending and Plate Rolling: Advanced bending techniques were employed to achieve the desired shapes, and circle rounding was performed to create cylindrical parts.
  4. Welding: Expert welders used advanced welding techniques to join the internal and external cylinder components securely.

metal components fabrication for water treatment

Quality Assurance and Timely Delivery

Throughout the production process, strict quality assurance measures were implemented to ensure that the components met the highest standards. Comprehensive testing was conducted to assess the products' durability, structural integrity, and resistance to environmental factors.

Despite the project's complexity, the dedicated efforts and expertise of our engineering team ensured that the qualified components were delivered to the customers within an incredibly short timeframe of just 20 days. This efficient and timely delivery played a pivotal role in enhancing customer satisfaction and reinforcing our reputation as a reliable water treatment solutions provider.

At Openex, we take pride in being a leading provider of innovative water treatment solutions that contribute to a healthier and sustainable world. With a strong commitment to excellence and environmental responsibility, our company has been at the forefront of the water treatment industry for over 20 years. Our team of dedicated experts continuously strives to analyze industry trends, material advancements, and process developments to deliver cutting-edge solutions tailored to our client's specific needs. Free free to contact us at yuki.zhou@openex.com.cn.

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
Know More
envelopephonemap-marker linkedin facebook pinterest youtube rss twitter instagram facebook-blank rss-blank linkedin-blank pinterest youtube twitter instagram