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How Sheet Metal Ductwork are Custom Fabricated for Textile Mills

In the world of industrial manufacturing, precision and efficiency are paramount. When it comes to ensuring proper ventilation and air circulation in large-scale facilities, such as textile mills, the significance of reliable ductwork cannot be overstated. This article delves into the successful fabrication of sheet metal ductwork for a prominent textile mill, highlighting the meticulous process, utilization of premium materials, and satisfied customers.

Project Details

The demanding project at hand involved the fabrication of over 100 sets of ductwork, custom-tailored to meet the specific requirements of a textile mill located in Japan. Recognizing the vital role ductwork plays in maintaining optimal air quality and temperature control within industrial settings, the mill sought the expertise of a reputable fabrication company that could deliver high-quality solutions. They turned to our company, renowned for our expertise in sheet metal fabrication and commitment to excellence.

custom ductwork fabrication for textile

Material Selection

To ensure durability, resistance to corrosion, and longevity, 304 stainless steel was selected as the primary material for the ductwork. This choice was informed by the material's exceptional properties, including high strength, good ductility, and excellent resistance to extreme temperatures and harsh environments.

Laser Cutting

The fabrication process began with de-coiling, where the stainless steel coils were unwound to provide a flat sheet surface for subsequent operations. Precision was of utmost importance during the laser cutting phase, where advanced laser technology was employed to precisely shape the metal sheets according to the specified design and dimensions. This step ensured that each component of the ductwork was accurately cut, enabling a seamless assembly.

laser cutting center

Bending & Forming

To achieve the desired shapes and angles, press braking was employed. This technique involved bending the metal sheets using hydraulic or mechanical presses, resulting in precise folds and corners. Plate rolling, on the other hand, was utilized to create cylindrical sections of the ductwork, ensuring a seamless and aesthetically pleasing appearance.

URSVIKEN L Press Braking Machine

Welding

Welding played a critical role in the fabrication process, as it enabled the joining of various components to form the final ductwork assembly. Skilled welders meticulously fused the stainless steel pieces together, ensuring structural integrity and air tightness. This step required expertise in welding techniques to prevent defects and guarantee the longevity of the ductwork.

custom ductwork fabrication

Machining

Machining was employed to refine the components further, ensuring dimensional accuracy and smooth edges. Following this, the ductwork underwent a meticulous polishing process to achieve a flawless, visually appealing surface. This not only enhanced the aesthetics but also contributed to the ductwork's resistance to corrosion and facilitated easier maintenance.

Packaging and Shipping

With the fabrication process complete, the ductwork components were carefully packaged to protect them during transit. The company paid great attention to packaging standards to ensure that the ductwork arrived at the textile mill in Japan in pristine condition.

Upon delivery, the textile mill was thoroughly impressed with the quality of the custom-fabricated ductwork. The 304 stainless steel material, coupled with the precision and attention to detail during the fabrication process, resulted in ductwork that not only met but exceeded their expectations. The excellent performance of the ductwork contributed significantly to the mill's operations by efficiently managing airflow and maintaining a comfortable working environment.

Expert Ductwork Fabrication

At Openex, we take immense pride in delivering tailored solutions to our clients. With years of expertise and state-of-the-art facilities, we ensure that every project receives the utmost attention to detail. Our commitment to utilizing premium materials, employing skilled professionals, and adhering to rigorous quality standards enables us to provide top-tier fabrication services.

As a leading provider in the metal fabrication industry, we strive to meet and surpass our customers' expectations. Whether it's ductwork for industrial facilities, architectural applications, or other custom fabrications, we have the knowledge, skills, and resources to deliver exceptional results.

If you need reliable and high-quality metal fabrication services, we encourage you to reach out to our team. We understand the unique requirements of various industries and have a track record of completing complex projects.

Contact us today at sales3@openex.com.cn to discuss your specific needs  and let us demonstrate how our expertise can benefit your organization. Together, we can create custom solutions that elevate your operations and ensure long-term success.

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
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