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April 21, 2023

Case study: Custom Steel Components Fabrication of Thickener for A Mine Project in Africa

In the mining industry, the thickener is an essential component of the ore processing system. It is a large tank that is used to separate solids from liquids. It helps to separate the solid particles from the liquid, enabling efficient extraction of minerals. The thickener's efficiency depends on the quality of its components, and for this reason, a mining company in Africa recently ordered custom-made steel components for their thickener.

The order was for 240 tons of prefabricated tank plates and other welded steel structures, all made from 321 stainless steel with thicknesses ranging from 6mm to 60mm. This material was chosen due to its superior corrosion resistance and high strength, making it ideal for the harsh environment of a mine site.

prefabricated tank plates for mining thickener

The fabrication process involved a range of techniques, including waterjet cutting, plate rolling, bending, and welding. Each component was carefully crafted to meet the precise specifications of the client. Waterjet cutting was used to create intricate shapes and designs on the steel plates, while plate rolling and bending were used to shape the components into the required forms.

steel components fabrication for thickener

The welding process was a crucial part of the fabrication process. Welding is essential for joining the various components together, and the quality of the welds determines the structural integrity of the entire thickener. The welders were highly skilled, ensuring that the welds were strong and durable, with no weak points or defects.

steel components fabrication for mining thickener

The project was challenging due to the size and complexity of the components. The tank plates alone weighed over 200 tons, and transporting them to the mine site was a logistical challenge. However, the fabrication team was able to complete the project within the agreed timeframe of four months, thanks to their experience and expertise.

The custom-made steel components were delivered to the mine site and installed on the thickener. The quality of the components was evident, and the thickener performed efficiently, enabling the mining company to extract minerals from the ore with minimal wastage.

The successful completion of this project demonstrates the importance of custom fabrication in the mining industry and the value that it can bring to mining companies.

Custom fabrication of steel components is critical to the success of mining projects, and choosing the right fabrication partner is essential. If you are looking for a reliable and experienced custom fabrication service provider for your mining project, then look no further than our team of experts. With years of experience and state-of-the-art equipment, we can deliver high-quality custom steel components that meet your precise specifications. Contact us today to lea rn more about our custom fabrication services and how we can help you achieve your mining goals.

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
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